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July 29, 2026 4 min read

Trailer Bunk Boards: Sizing, Materials, and How to Choose the Right Ones

Trailer bunks are the unsung heroes of jet ski ownership — they support your machine every time it leaves the water, protect the hull during trailering, and make loading and unloading easier. Yet they're often neglected until they're visibly rotting or the carpet is peeling and dragging. This guide covers everything you need to know before buying new bunks.

What Are Trailer Bunks?

Bunk boards are the longitudinal boards mounted to your trailer's bunk arms. Your jet ski or boat sits on them directly. The boards themselves are usually wood (treated or untreated) wrapped in carpet or covered with a rubber/polymer coating. Over time, carpet bunks soak up water, develop mold, lose their slipperiness, and rot the wood beneath. Replacement is a routine part of trailer ownership.

Standard Sizes: What We Stock

We carry bunk boards in standard lengths up to 90 inches (7.5 feet) in 2×4 and 2×6 dimensions. Here's how to pick the right size:

  • 2×4 boards — standard for most single PWC trailers and lighter-duty applications
  • 2×6 boards — used on heavier skis, jet boats, and pontoon trailers where more bearing surface is needed
  • Length — measure your existing bunks or the trailer's bunk arm length. Most single-rider PWC trailers use bunks in the 54"–72" range; jet boats and larger craft may need 84"–90".

If you need longer than 90 inches — for pontoon trailers, bass boats, or larger watercraft — we direct customers to TuffBunk.com directly. They offer custom sizing and lengths that go well beyond what we can warehouse.

Carpet Bunks vs. GatorBack vs. TuffBunk

This is the most common question we get about bunks, and the answer affects not just your purchase but your ongoing maintenance.

Carpet-Covered Wood Bunks

The traditional approach — treated lumber wrapped in marine carpet. Pros: inexpensive, good grip on the hull. Cons: carpet soaks up water and stays wet, accelerating wood rot; carpet fibers eventually abrade gelcoat; requires periodic carpet replacement in addition to the wood itself. Fine for occasional use; a poor choice for skis stored on the trailer long-term in wet climates.

GatorBack Bunk Boards

GatorBack boards replace the carpet wrap with a rubber-coated polymer surface over a kiln-dried wood core. Key advantages:

  • The rubber coating sheds water rather than absorbing it — the wood stays drier, lasting significantly longer than carpet-wrapped alternatives
  • The textured surface still grips the hull without abrasion
  • Available in black, which some customers ask about in terms of light transmission — the black rubber does not meaningfully block light through the board itself
  • No re-carpeting needed over the life of the board

GatorBack is our most recommended replacement for customers who want a low-maintenance, long-lasting bunk solution.

TuffBunk

TuffBunk boards are an all-polymer construction — no wood at all. They don't rot, warp, or absorb water regardless of conditions. Ideal for:

  • Saltwater environments where wood-core products degrade faster
  • Boats stored permanently in the water on lifts
  • Any situation where the bunks are continuously wet

TuffBunk boards are heavier than wood-core alternatives and are priced accordingly. For larger sizes (beyond 90"), TuffBunk is often the only option and must be ordered directly from their website.

What Kind of Wood Is Used in Standard Bunks?

A common question. Our standard bunk boards use kiln-dried, rubberized-coated lumber. For customers wanting a specific wood species (pine, cedar, oak, pressure-treated), we recommend the GatorBack or TuffBunk options, which take the wood question off the table entirely. If you're sourcing raw wood locally to build custom-length bunks, pressure-treated pine rated for ground contact is the standard choice for marine trailer applications.

Can Bunk Boards Be Cut to Length?

Yes — most bunk boards can be cut with standard carpentry tools. If you need a length shorter than our standard offerings, buy the next size up and cut to fit. If you need a longer board than we stock, contact TuffBunk directly for custom lengths.

One thing to measure carefully: some customers find their trailer bunk arms are set at a width that doesn't align with our standard bunk spacing for their hull. Wider-hull pontoons and tri-toon boats sometimes require custom arm spacing — measure the distance between your bunk arms (center to center) before ordering.

Installation Tips

  • Remove the ski from the trailer before starting — working with the load off makes positioning much easier
  • Note the original bunk angle (slight inward tilt is common to cradle the hull) before removing the old boards — replicate that angle when installing
  • Use stainless steel carriage bolts and nylock nuts — regular hardware will rust and seize within a season in a marine environment
  • Snug the bolts but don't overtighten into the wood — use large fender washers to distribute the load
  • After installation, load the ski and check the contact points — the hull should rest evenly along the length of both bunks with no rocking or high spots

Bunk Spacing for Pontoon and Larger Boats

Several customers ask about using our PWC bunks on pontoon trailers. Standard single-PWC bunks can work for lighter pontoons if the trailer's bunk arm spacing is compatible, but heavier pontoons (and most tri-toons) need wider-spaced, longer bunks with 2×6 or larger material for adequate hull support. When in doubt, consult your trailer manufacturer's documentation or a local trailer shop for proper load distribution specs.

Shop bunk boards and trailer accessories at WatercraftSuperstore.com. Not sure what size you need? Measure your existing bunks and text us — we'll point you in the right direction.