Piston & Ring Set for Sea-Doo 420296565, 711296565 GTX, Sportster, RXP - Watercraft Superstore
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Piston & Ring Set for Sea-Doo 420296565, 711296565 GTX, Sportster, RXP, Speedster

SKU: 700SB106-Standard
Replaces OEM Part Number(s): 420296565, 711296565

Size
  • Fits: OEM #

  • 420296565

  • 711296565

  • For Normally Aspirated (non supercharged) Motors
  • SBT jet ski pistons are high quality, high strength, cast eutectic pistons. 
  •  Our "standard" pistons are comparable to others premium pistons - anodized on the top surface for better heat resistance and surface strength, graphite coated on the sides to reduce friction between the piston and cylinder and enable efficient break in. 
  •  SBT is so confident in the quality of our pistons that all pistons come with a LIFETIME warranty against manufacturers defect!
  • The Sea-Doo 4 TEC N/A Piston Kit includes:
  • Piston
  • Steel rings
  • Cir-clips
  • Piston pin

2002  GTX 4TEC
2003  GTX 4TEC
2003  GTX 4TEC Wake
2003  Sportster 4TEC
2004  GTX 4TEC
2004  GTX 4TEC LTD
2004  GTX 4TEC Wake
2004  Speedster 200 - All
2004  Sportster 4TEC
2005  GTX 4TEC
2005  GTX 4TEC Wake
2005  Speedster 200 Twin/Tower/Wake
2005  Sportster 4TEC - All
2006  GTX 4TEC Wakeboard 155
2006  GTX 4TEC 155
2006  GTI 130
2006  GTI SE 155
2006  Islandia 220
2006  Speedster 200 Twin/Tower/Wake
2006  Sportster 4TEC - All
2006  Utopia
2007  GTI 130
2007  GTI SE 155
2007  GTX 4Tec
2007  Wake 155
2007  Islandia 220
2007  RXP
2007  Speedster 200 Twin/Tower/Wake
2007  Utopia
2007  RXP
2008  GTI 130
2008  GTI SE 155
2008  GTX 4Tec
2008  GTX 4Tec LTD
2008  Wake 155
2008  Speedster 200 Twin/Tower/Wake
2008  Utopia
2008  RXP 155
2009  150 Speedster 155
2009  205 Utopia SE
2009  205 Utopia SE SCIC
2009  230 Challenger
2009  230 Challenger SP
2009  GTI 130
2009  GTI SE 130
2009  GTI SE 155
2009  GTX 155
2009  Wake 155
2010  230 Challenger SP 310
2010  GTI 130
2010  GTI SE 130
2010  GTI SE 155
2010  GTX 155
2010  Wake 155
2011  150 Speedster 155
2011  210 Challenger 310
2011  210 Challenger SE 310
2011  210 SP 310
2011  210 Wake 310
2011  230 Challenger 310
2011  230 Challenger SE 310
2011  GTI 130
2011  GTI SE 130
2011  GTI SE 155
2011  GTS 130
2011  GTX 155
2011  GTI LTD 155
2011  Wake 155
2012  GTX S 155
2012  GTX 155
2012  GTS 130
2012  GTS 130
2012  GTI SE 130
2012  GTI SE 155
2012  GTI Ltd
2012  GTI 130
2012  Wake 155
2012  150 Speedster 155
2013  GTI LTD 155
2013  GTI SE 155
2013  GTX 155
2013  GTX S 155
2013  Wake 155
2013  GTS 130
2013  GTI SE 130
2014  GTI SE 155
2014  GTI LTD 155
2014  Wake 155
2014  GTX 155
2014  GTS 130
2014  GTI 130
2014  GTI SE 130
2015  GTS 130
2015  GTI 130
2015  GTI SE 130
2015  GTI SE 155
2015  GTX 155
2015  Wake 155
2015  GTI Ltd 155
2015  GTX S 155
2016  GTI 130
2016  GTI SE 155
2016  GTI SE 130
2016  GTX 155
2016  GTX S 155
2016  Wake 155
2016  GTI LTD 155
2017  GTI 130
2017  GTI SE 130
2017  GTI SE 155
2017  GTI LTD 155
2017  GTX 155
2017  GTX S 155
2017  Wake 155
2018  GTI SE 130
2018  GTX 155
2019  Fish Pro 155
2019  GTX 155
2019  GTI 130
2019  GTI 155
2019  Wake 155
2020  GTI 130




Piston to Cylinder Clearance:
The piston size plus the clearance equals the final bore size. For the recommended clearances by make and model, see Table 1. The cylinder first should be bored to within 0.002 of the final bore size. The remaining 0.002 should be removed with a 400 grit cylinder hone. The honing process should be controlled such as to leave a 45 degree crosshatch pattern on the cylinder wall.

Port Chamfering:
Once the cylinder is honed to the final size, all of the ports in the cylinder wall should be chamfered with a file or chamfer tool. The chamfered edge should be cut at approximately a 30 degree angle around the entire port. The cylinder should then be honed with a 400 grit flex hone to apply a uniform finish and to re-establish the 45 degree cross-hatch pattern.

Cylinder Cleaning Process:
Clean cylinders in warm soapy water using a firm plastic brush (such as a tooth brush), then dry, and immediately lubricate with 2-stroke oil. Honing grit tends to reside in the crosshatch and must be scrubbed out. An extremely clean cylinder free of grit is critical in order to avoid drag marks and other damage to the cylinder wall after assembly.

Setting the Ring Cap:
Place the piston ring in the cylinder. Use the piston to push the ring approximately 5mm from the top of the cylinder in order to square the ring in the cylinder. Use a feeler gauge to measure the gap between the ends of the ring. If the gap is too small, one end of the ring must be filed. Re-install the ring and measure again to confirm the final dimension. Recommended ring gap clearances are shown in Table 2.


Piston Installation:
Install the base gasket (we recommend Threebond 1211 as a gasket treatment). Lubricate the wrist pin bearing with 2-stroke oil and install the piston on the connecting rod. The designation mark on the piston crown points in the direction as shown in Table 3. Install the c-clips with the open end in either the 6 or 12 oclock position. Install the rings onto the piston. Using your hands or a ring compressor, collapse the rings into the ring grooves and install the cylinder. Torque cylinder to proper torque specifications.

Table 1: Piston to Cylinder Clearance

Clearance

Application

2 Stroke

 

.004-.005

Kawasaki 440, 550, 650, 750, 900, 1100
Yamaha 500, 650, 701, 760, 1100, 1200

.0045-.0055

Yamaha 800, 1200pv, 1300

.005-.006

Seadoo 580, 650, 720, 800
Polaris 650, 750, 780, 900
Kawasaki 1200

.007-.008

Polaris 700, 1050 Seadoo 951, 800 RFI

4 Strokes

.001-.0022

Seadoo 112 (N/A)

.002-.004

Seadoo 113 (S/C)

.002-.003

Yamaha 408, 410, 411

.0015-.0025

Kawasaki 213, 214

.0005-.0015

Honda 600, 601



Table 2: Ring End Gap

Clearance/Tolerance

Application

2 Strokes

 

.011 +/- .003

Kawasaki 1100

.012 +/- .002

Seadoo 800

.012+/- .004

Kawasaki 440, 550, 650
Yamaha 500, 650, 701, 760, 1100, 1200, 800,1200pv
Tigershark 640, 770, 1000

.013 +/- .003

Seadoo 580, 650, 720
Kawasaki 750, 900, 1200

.013 +/- .005

Polaris 650, 700, 750, 780

.014 +/- .004

Polaris 900, 1050

.019 +/- .001

Tigershark 900

.022 +/- .003

Seadoo 951/DI

4 Strokes

 

.015-.021

Yamaha FX Top Ring

.019-.027

Yamaha FX Middle Ring

.011-.023

Yamaha FX Oil Ring

.013-.017

Yamaha VX/FXHO Top Ring

.017-.023

Yamaha VX/FXHO Middle Ring

.004-.014

Yamaha VX/FXHO Oil Ring

.006-.014

Seadoo Top Ring/Middle Ring

.006-.012

Seadoo Oil Ring

.010-.016

Kawasaki Top Ring

.016-.022

Kawasaki Middle Ring

.016-.023

Kawasaki Oil Ring

.007-.013

Honda Top Ring

.016-.022

Honda Middle Ring

.010-.030

Honda Oil Ring


Table 3: Piston Arrow Direction

 

 

Make

Engine

Marking

Position

Seadoo

All

Arrow

Towards exhaust

Kawasaki

All (except 4-stroke)

Arrow

Towards Exhaust

Kawasaki

4-strokes

Dot

Towards exhaust

Polaris

650, 750, 780

Arrow

Towards front

Polaris

700, 900, 1050

Arrow

Towards exhaust

Yamaha

500

UP

Towards front

Yamaha

All others

Arrow

Towards exhaust

Tigershark

640, 1000

Arrow

Towards exhaust

Tigershark

770, 900

Dot

Towards exhaust

Honda

4-strokes

In

On the intake side

 

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